Ultrasonic compressed air flow meter

Thanks to its innovative technology, the compressed air flowmeter can monitor air consumption, identify leaks and adjust compressor parameters to optimize energy efficiency.

Discover the ultrasonic flowmeter for compressed air

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Fuji Electric Ultrasonic Flowmeters - Steam, liquids and air

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Industrial compressed air flow measurement

FWD-A ultrasonic flowmeter measures compressed air flow rate

This compressed air flowmeter marks a real technological breakthrough in air flow measurement. It highlights your compressed air consumption. Its aim is to achieve significant energy savings by identifying consuming networks and compressed air leaks. With its unfailing accuracy, this mass flow meter enables you to control and adjust the parameters of your air compressor. As an air flow meter, it is ideal for managing compressor operating load rates, managing the amount of air used in plants, and detecting air leaks in plants.

with the ultrasonic compressed air flowmeter

Thanks to the ultrasonic compressed air flowmeter :

  1. Control compressed air compressor loads (medium and peak)
  2. Detect and stop compressed air leaks
  3. Measure your air consumption
  4. Analyze your compressed air use
  5. Evaluate energy performance
  6. Save energy
  7. Reduce maintenance
  8. Optimize filter replacement
  9. Balance your compressed air networks
save energy

Why measure compressed air flow?

why measure compressed air flow diagram

Efficient use of energy helps control costs and reduce negative environmental impact.
Among industrial utilities, compressed air accounts for up to 20% of a plant's total energy budget. The need for this gas is one of the biggest electricity consumption items, but the price of this energy can be controlled.

Flowmeters are used in compressed air systems to provide a measure of air flow rate. Compressed air systems typically have high leakage rates, high start-up and shut-down times, and other problems that lead to losses and therefore waste. Industrial air mass flowmeter measurement helps to identify areas of excessive use and to better manage the overall flow rate of the compressed air system.

Measuring, analyzing and communicating key plant performance indicators can therefore help raise awareness of effective practices, and thus help control costs, ensure better protection of equipment and achieve savings.

measurement analysis communication of performance indicators

Measuring principle: how to measure compressed air flow?

Fuji Electric flowmeters for compressed air consist of two ultrasonic sensors installed on either side of the meter inlet and outlet.

measurement principle how to measure compressed air flow

/imageWhen the liquid flows, the ultrasonic waves propagate diagonally from the upstream sensor to the downstream sensor and vice versa in the pipe where the mass flowmeter is positioned.

With one technique, the waves are "carried" by the fluid; with the other, they are "braked".

It therefore takes a different time to pass from the upstream sensor to the downstream sensor. This difference is proportional to the velocity and therefore the flow rate of the fluids.

This time lag enables the fluid flow velocity to be detected and the volumetric flow rate to be calculated as a function of the flowmeter cross-section and flow velocity measurement.

number of measuring points for compressed air flowmeters

The number of measuring points on compressed air flowmeters must be adapted to the size and use of the system.

The FWD-A ultrasonic flowmeter is an alternative to the thermal mass flowmeter for flow measurement, as it doesn't clog up and is highly resistant to oil-contaminated compressed air. The meter even works in the presence of water droplets (dew point).

Thanks to the combined measurement of flow, temperature and pressure, this ultrasonic compressed air flowmeter provides clear data on compressed air consumption and eliminates any uncertainty in final measurements.


Wide range of applications for ultrasonic mass flowmeters for industrial airflow

ultrasonic mass flowmeter applications

This flowmeter withstands industrial environments and vibrations.
These compressed air flowmeters are ideal for companies operating in industrial environments.


Advantages of ultrasonic flowmeters for compressed air :

benefits of ultrasonic flowmeters for compressed air
  • Simple, fast and cost-effective installation - No wiring work with lithium-ion battery-powered version (10-year service life), nor piping modifications
  • Clear readout of your compressed air consumption - Fast, real-time display of air consumption on the flowmeter's rotating LCD interface
  • Early detection of air leakage - High measurement dynamics and excellent flow rate repeatability
  • Measurement reliability and accuracy - Mass flow (integrated pressure and temperature compensation)
  • Maximum flexibility and wide range of applications - Bidirectional, lossless ultrasonic technology
  • Low maintenance costs - No filter required. No filter required. High resistance to contaminated fluids
  • Designed to last in harsh environments - Rugged, waterproof design
  • A wide range of pipe diameters - Available in a range of diameters from DN25 to DN200
  • Easily adapts to all industrial air flow conversion formulas - instantaneous flow can be converted into Instantaneous flow rate can be converted into Nm3/h (flow rate at 0°C and 101.3 kPa atmospheric pressure) or standard m3/h (flow rate at user-defined temperature and pressure).
  • Allows bi-directional measurement of compressed air flow - The FWD flowmeter can accurately measure the volume of air in a system, as well as its distribution between several networks, enabling them to be balanced.
screw-on model

Screw-in models ∅25 and 32mm

modele-wafer-en

Wafer models ∅40, 50, 65 and 80mm

model between flanges

Models between flanges ∅100, 150, and 200mm


Features :

Pipe diameter (mm): DN25, DN32, DN40, DN50, DN65, DN80, DN100, DN150, DN200

Supply voltage: 24 V DC ±10% or lithium-ion battery (operating life: approx. 10 years at 20°C)

Power consumption: 24 V DC, 1.5 W or less

Fluid measured: Air (mainly factory air)

Fluid temperature : -10°C to 60°C, RH90% or less

Pression de service PS : < 1 MPa ou 10 bar (pression relative)

Scale (instantaneous flow) and precisionDiameter (mm)Scale (m3/h)Accuracy
±2.0% of measurement±5.0% of measurement
DN25±0.6-35±3.5-35m3/h±0.6-3.5m3/h
DN32±1.1-65±6.5-65m3/h±1.1-6.5m3/h
DN40±1.3-80±8-80m3/h±1.3-8m3/h
DN50±2.5-150±15-150m3/h±2.5-15m3/h
DN65±4-240±24-240m3/h±4-24m3/h
DN80±5-300±30-300m3/h±5-30m3/h
DN100±10-500±50-500m3/h±10-50m3/h
DN150±24-1200±120-1200m3/h±24-120m3/h
DN200±40-2000±200-2000m3/h±40-200m3/h

Flow conversion accuracy :

Display :

Outputs (not available with battery supply) :

Login:

Installation conditions (straight lengths):

Parts in contact with gas: Aluminum alloy, PPS, siliconized fluor rubber, etc.

Indoor or outdoor installation (IP64 equivalent)

Storage temperature : -20°C to 70°C, non-condensing

features

Optimize your air and nitrogen flow with our flowmeter designed specifically for you!

Our flowmeters for compressed air offer benefits that effectively improve the monitoring and control of production processes in many of your applications.