Dust measurement

Particle analysers are commonly used to identify and potentially quantify the presence of solid particles in a gas mixture. Several technologies exist to measure particle rate, and the choice varies according to the application datasheet .

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How to choose the ideal technology for particle rate measurement?

Dust analysers are generally used to detect and possibly quantify the presence of solid particles in a gas mixture.

There are 2 categories of functions:

how to choose the right technology
  1. Process analysers , used to control industrial processes
  2. CEMS (Continuous Emissions Monitoring System) analysers for monitoring dust levels at emission.

Depending on the application, manufacturers use the two most advanced technologies/methods:

  • A - Optical technology using LED light backscattering
  • B - The inductive electrification method (most recent development of fundamental triboelectric technology)

The following table shows the most suitable method and the ideal Fuji Electricanalyser according to the function required:

Function / method1 analyser
process dust
2 analyser of
dust emissions
A Light backscattering (LED optical technology)-ZFDM-4
B Inductive electrification (advanced triboelectric technology)ZiDM-3 MONIDUSTZiDM-5 QALDUST or ZiDM-4 EMIDUST

When it comes to emissions monitoring, i.e. when a CEMS is required, both technologies are possible. And the choice will depend on the application's datasheet .

The following paragraphs explain in more detail how to select the ideal dustanalyser for your application.

how to select the dust analyser

Case 1: process dustanalyser

case 1 dust analyser

Dustanalyser is used to detect the presence of solid particles or to quantify the concentration of solid particles in a gas stream.

  • A very common example is the detection of dust following the breakage of a bag filter. The dust detector will immediately inform the operator that a filter is damaged. The operator will save time, human and financial resources, and considerably limit the environmental impact of the event by reacting quickly, thus quickly recovering an operational industrial process.
  • Process dust analysers with trend measurement are used to measure the quantity of solid particles within a gas stream.
assembly dust analyser inductive electrification

Here are just a few examples:

  • Monitoring dust concentration downstream of a filter. When this dust concentration measurement starts to drift, the operator is informed. He knows that he can clean or replace the filter.
  • Monitoring the quantity of solid particles circulating in a pneumatic conveyor. For example, measuring the flow of grain in a sheath in the agricultural industry, or sugar crystals in the food industry.

For process applications, the ideal particle monitoring technology is the inductive electrification method.

This is the most advanced evolution of the famous "triboelectric" method. We explain the difference in the technical description of the ZiDM series.

Why choose a triboelectric (or inductively electrified) dust analyser to monitor particles in an industrial process?

In many cases, solid particles flow through a small-diameter pipe. The inductively electrified dustanalyser can be configured for small and medium-diameter pipes.


Case 2: Emission dustanalyser

When the dustanalyser is used to measure the concentration of solid particles released into the atmosphere as a result of combustion or other industrial processes, both technologies can be used.

What are the selection criteria for an emission dust analyser ?

case 2 emission dust analyser
  • Compliance with local environmental regulations
  • Metrological performance
  • Resistance to harsh industrial environments
  • Quick and easy to set up
  • Simple, low-maintenance

Thanks to their innovative design, Fuji Electric's QAL1-certified dust analysers meet these 5 conditions, with each of the 2 leading technologies:

When should you choose an inductively electrified dust analyser for continuous atmospheric emission monitoring (CEMS)?

installation of optical backscatter dust analyser

They will then use one or the other of the 2 technologies depending on the following parameters:

  • Flue gas temperature and velocity
  • Type, nature and diversity of particles
  • Filtration technology used before emission discharge

Is it possible to use a triboelectric dust analyser when the combustion plant is equipped with an electrostatic precipitator?

The answer is no... but...

  • No, because the response of a basic triboelectric dust analyser will be affected by the operation of the electrostatic precipitator.
  • But ... it's possible with inductive electrification technology.

So, finally, YES, Fuji Electric ZiDM Series dust analysers using advanced inductive electrification technology, can be used even when electrostatic precipitators are present on the installation.
The only case in which the measurement will be disturbed is when the ZiDM Series dustanalyser is located just downstream of the electrostatic precipitator. However, in most cases, flue gas treatment equipment and/or sufficient distance are present between the electrofilter and the dustanalyser . For example :

  • NOx reduction system (usually DeNOx SCR - Selective Catalytic Reduction)
  • Desulfurization system
  • Fine particle filtration with bag filters

When should you choose a LED backscatter optical dust analyser for emission measurements (CEMS)?

We use LED backscatter optical dust analysers when :

See Fuji Electric ZFDM-4 technical description for detailed explanations.

In all other cases, the manufacturer is free to choose either technology.
If in doubt, Fuji Electric France's experts and partners will be happy to help you choose the best solution for your dust monitoring application.


Fuji Electric France's experts will be happy to help you choose the best solution for dust monitoring.