Analyser systems integration

Design of gas analysis systems and gas cabinets analyser for industrial applications. Measure and analyse gases in real time to ensure safety, environmental compliance and process efficiency. With solutions tailored to your specific needs, ensure accurate and reliable monitoring of gas measurements.

Turnkey gas analysis solutions

What is a gas analyser system?

A gas analyser system is much more than a gas analyser. Indeed, the gas analyser in the gas analyser system is like the eyes in the human body.

And eyes need blood from a heart, nerves linked to a brain …
As well, to operate a performant gas analysis, the gas analyser requires a complete gas analysis solution.

So the complete solution will integrate following sub-systems and items:

the complete solution will integrate sub-systems and items

  • Gas extraction: sample probe, often heated, with filtration
  • Gas transfer: heated sample line and pump
  • Gas conditioning systems: gas coolers, humidity filters, sensors, flowmeters, purifiers...
  • Gas analyser: analysing one or several gas components (CO, CO2, NO, H2, CH4…) using one or several analytical technologies.
  • PLC, software, interface, communication module: the brains of the gas analysis system
  • Additional equipment: measurement of pressure, temperature and flue gas flow inside the flue

Do you need to measure the composition of a gas mixture?

We design and manufacture the tool to define it precisely: the turnkey gas analysis solution.

Discover our gas analysers
you must measure the composition of a gas mixture

Tailored design

We answer these daily questions before designing the tailoredtool for your industrial process.

Fuji Electric France's Solutions Department designs gas analysers systems

And the answers form the skeleton of the gas analysis solution we design specifically for your need.
You need to define a gas composition or at least one or numerous components concentrations requires a tool: this is the gas analyser system hardware.

But this tool is to be used by operators. Then comes the overriding importance of the interface.

Our engineers not only design the analytical solution adapted to your need, but also its brain.
This is the PLC and/or software that makes easy, safe, and pleasant to operate the turnkey gas analyser system.

It is the controller and / or the software that makes the gas analysis system turnkey:

  • User-friendly and pleasant to use
  • Reliable
  • Secure
  • Easy to maintain

Fuji Electric France's Solutions Department designs gas analysers systems and solutions for use in non-explosive and explosive areas.

Comprehensive service and expertise

The analyser system adapted to the process conditions and environment is the tool.
But we offer more than a tool.

overall service and total expertise

We share with you a turnkey project that requires:

Pre-study and feasibility :

Our sales engineers and gas analysers experts are in charge. They study the customer's requirements, the installation, the characteristics of your processes and determine the choice of technology and types of gas analysers, the appropriate cabinet and modules for gas measurement.

Design of a cabinet for gas analyser:

Following the pre-study, the design engineers come into play and develop the gas analysis system. At this stage, the project engineer assumes overall responsibility and becomes your key contact.

Contact our gas analysis experts

We communicate seamlessly. We share your process knowledge and our instrumentation experience with a common objective: to develop the ideal solution as defined during the pre-study phase.

Factory acceptance testing of your gas analysers cabinets

We offer factory acceptance testing, either on-site or remotely.
The FAT factory acceptance test is an opportunity for your engineers to take part in the final acceptance and testing of your enclosures, either in our on-site factory, or remotely via our Remote FAT Professional Onlive solution.
Remotely, we carry out these final tests, in visual collaboration with your engineers.

Delivery and commissioning

We then take care of packaging and delivery with trusted forwarding agents for over 20 years. And our engineers will commission your gas analysers cabinets at the customer's site.

Getting your gas analysers system up and running

After commissioning, turnkey cabinets for gas analysers are immediately ready for use, and you're already enjoying the safety benefits of an optimized process.

Maintenance, control and technical support

Last but not least, our technicians will continue to provide qualified, responsive support for the maintenance of this equipment over the years.

How does our after-sales team handle technical support and maintenance of gas analysers cabinets?

How does our after-sales team handle technical support and maintenance of gas analysers cabinets?

Our after-sales service team offers maintenance contracts and manages the day-to-day technical support and maintenance of your analysis systems.

Discover 3 best practices for maintaining your gas analysers

In short, we bring you the services of a :

In short, we bring you

Much more than ordering a gas analyser, you benefit from our team of multidisciplinary experts that ensures a smooth and global professional control of the whole turnkey project.

Speed of execution

What is the delivery time for a gas analyser system?

What is the delivery time for a gas analyser system?

This depends on a number of parameters, such as:

  • The duration of the pre-study phase,
  • The level of complexity of the analytical solution defined, generating subsequent design and implementation phases of varying length,
  • The type of gas analyser involved as the complexity of its technology can have an impact on its manufacturing time.

Usually, our complete analytical systems are ready between 10 and 16 weeks after the order or the kick-off meeting when required. But most important: the plan is the plan, for you and for us.

  • Programmed timing is part of Fuji Electric's DNA.
  • The turnkey project is time-controlled throughout.

Precision and reliability

What is the accuracy of the gas analyser?

What is the accuracy of the gas analyser?

Such question is also very often asked
and typically does not see a direct answer.

Because here again, there are lots of parameters to consider, such as :

  1. The gas mixture we are analysing (one will talk about matrix effect)
  2. The environmental conditions (temperature, vibrations, electromagnetic interferences …)
  3. The quality of power supply
let's take-an-example-analysis-systems-cems-en

Let's take an example:

One good example of measurement accuracy definition is the one for a Continuous Emissions Monitoring System (CEMS) in Europe. Such systems are nowadays extremely critical for our global environment sustainability.

And their performance is controlled through a very severe quality process.The first quality process level is called Quality Assurance Level 1 (QAL1). It is the result of a long and complex laboratory and field tests protocol.

These tests are carried out by the German institute TÜV.

After usually 1,5 years test and measurements collections, the CEMS is QAL1 certified. Each component measured is affected with the uncertainty defined through this process.

To find out more about how continuous emission monitoring systems should be selected and operated, see the FEDENE practical guide co-written by Fuji Electric France.

With Fuji Electric analysis systems, your process is controlled precisely. The measurement accuracy is guaranteed, so that the process performance and security are also guaranteed.

conservation of natural heritage

Quality & regulatory compliance

Quality & regulatory compliance

What is quality? An overused term? It probably is.

However, this strange substance runs in the veins of all Fuji Electric teams. Does "Japanese quality" shine through here? It sure does. But in addition to the legendary rigor of our employees, Fuji Electric France benefits from 25 years of experience, offering our customers the most reliable solutions for the most demanding markets.
These include the environment and energy, including the most demanding nuclear applications.

With Fuji Electric analytical solutions, you benefit from the highest levels of design, manufacturing, testing and service quality.
Your gas analysis system is designed and manufactured in our technical center in Clermont-Ferrand (France).

The gas analysis system complies with these regulatory requirements:

  • CE mark (EU Declaration of Conformity) is guaranteed with all our analysis systems
  • QAL1 environmental compliance certification.

You will be in contact with the engineers who are directly in charge of and manage these certification projects from the Fuji Electric France technical center in Clermont-Ferrand (France).

Monitor your gas measurements accurately and reliably with our gas analysers systems!

Our related articles