Instrumentation solutions and gas analysis

Electronic air flow meter with a digital display mounted on an industrial valve body

Electronic flow meter for air measurement with built-in digital display on an industrial threaded fitting

Air flow metering

In industry, compressed air is a major source of energy, and effectively managing it is essential for reducing costs and improving plant performance. Air metering allows...

In industry, compressed air is a major energy source, and managing it effectively is essential for reducing costs and improving plant performance. Air metering allows for precise measurement of consumption and optimizes the use of this resource.With Fuji Electric’s air flow measurement solutions, manufacturers have access to reliable data to analyze their networks, detect deviations, and adjust production parameters in real time.By ensuring precise monitoring of air flow, these systems help reduce losses, improve energy efficiency, and limit the environmental impact of industrial processes.

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Orifice plate flowmeter - Flow measurement with primary element
Ref: PO

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Multi-hole orifice plate flowmeter - Flow measurement with primary element
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Venturi tube flow meter - Flow measurement with primary element

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Ultrasonic flow meter for air - FWD-A
Ref: FWD-A
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2474,00 €
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Ultrasonic flow meter for nitrogen gas battery powered - FWD-N
Ref: FWD-N - BATTERY
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2474,00 €
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Pitot tubes - Flow measurement with primay element
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Air flow metering buying guide

Air flow measurement is a critical aspect of industrial processes, as it enables companies to accurately measure and control air flow in a variety of applications. From ventilation and combustion systems to pneumatic conveying and HVAC, air flow meters have become an essential tool for ensuring efficient and sustainable industrial operations.

Air flow measurement

Industrial piping system with a pressure gauge and instrumentation for measuring and controlling air flow

One of the significant benefits of airflow meters is their ability to help industries save energy and reduce their environmental impact. By accurately measuring air flows and optimizing processes, companies can significantly reduce their energy consumption and carbon footprint, contributing to a more sustainable future. Airflow metering helps companies save energy and protect the environment, while maintaining operational efficiency.

In many industrial processes, air flow plays an essential role in product quality, waste reduction and overall efficiency. Accurately measuring air flow helps optimize these processes, improving product quality while minimizing environmental impact.

That's where Fuji Electric's airflow metering system comes in. The system is designed to provide accurate and reliable airflow measurements, helping industries to increase efficiency and reduce costs. With the ability to accurately measure airflow, industries can optimize their processes, reduce variability and ensure they are using the optimum amount of resources for each task.

In so doing, they can achieve significant cost savings, while reducing their environmental impact. In this way, Fuji Electric's airflow measurement system can contribute to improving industrial processes, while supporting the broader goal of sustainability.

Why install an air flow measurement system?

"Infographic on energy consumption showing that compressed air accounts for 20% of a factory's energy budget"

Compressed air is a widely used energy source in industrial environments, with annual worldwide consumption estimated at around 1.3 trillion kWh of electricity, representing around 10% of total industrial electricity consumption.

Compressed air is used in many industrial applications, including pneumatic tools, materials handling and process control. Installation and maintenance costs for air compressors are very high, and only 10-20% of the energy consumed by compressed air systems reaches the point of use, the rest being wasted as heat or leakage.

It is estimated that compressed air systems account for around 30% of total energy costs for industrial companies.

It is therefore important for industrial companies to take steps to improve the efficiency of their compressed air systems in order to reduce their energy costs. This can be achieved by implementingbest practices in energy management, such asregular maintenance and inspections,optimizing system pressure, and installing energy-efficient equipment.

Air flow measurement is an important tool for industrial processes, as it allows for the precise measurement of the amount of air circulating in a specific area. This measurement is essential for proper environmental control, as well as for optimizing the efficiency of air compressors and other machinery. Airflow measurement can also help identify waste and ensure that the air supply is adequate for the task at hand.

What are the applications of compressed air in industry?

Industrial compressed air system with tanks, filters, and piping network for distribution within the factory

Compressed air produced by industrial compressors is used in many industries, including aerospace, automotive, chemical manufacturing, electronics, food and beverage, general manufacturing, glassmaking, hospital/medical, mining, pharmaceuticals, plastics, power generation and wood products.

Compressed air's main applications include pneumatic knives, bottle filling, fluid pumps, food filling machines, nitrogen production, packaging, PET bottle blowing and product handling.

A technician using an air wrench to tighten a car wheel with a compressed air supply

Pneumatic tool supply :

To power a wide range of pneumatic tools, including drills, grinders, sanders, impact wrenches and more. These tools are commonly used in manufacturing, automotive repair, metalworking and construction.

Automated line with industrial robotic arms for packaging and material handling operations in a factory.

Packaging and automation equipment:

To power packaging and automation equipment, such as conveyor systems, palletizers and robotic arms. This increases efficiency and reduces labor costs. Knives: Knives are used to remove dust and debris from products before they are packaged or assembled. This ensures that products are clean and free from contaminants.

Industrial filling line for clear bottles with an automated in-plant packaging system

Bottle filling :

For bottle filling equipment in the beverage industry. Air is used to displace the liquid from the bottle, making the filling process more efficient.

Industrial pump with fittings, hoses, and a metal tank used in a fluid circulation system

Fluid pumps :

Compressed air is used to power fluid pumps in many sectors, including chemical and pharmaceutical manufacturing. This enables precise control of fluid flow and reduces the risk of contamination.

Industrial filling line with metal cans transported on an automated conveyor belt in a factory

Food filling machines :

To power food filling machines, which are used to fill containers with food products. This increases the speed and efficiency of the filling process.

Nitrogen production:

To produce nitrogen, which is used in a variety of industrial applications, including chemical manufacturing, food processing, and electronics manufacturing.

Industrial production line for blow-molding clear PET bottles on an automated conveyor system

Blowing PET bottles:

For blowing PET bottles in the beverage industry. Air is used to inflate the bottle to the desired size and shape.

Industrial forklift in front of an automated material handling and production line in a factory

Product handling :

To power material-handling equipment, such as lifts, conveyors, and grippers. This helps increase efficiency and reduce labor costs.

Industrial tire manufacturing machine with a rubber reel on an automated production line

Tire production :

Compressed air is used in tire production to shape and mold the rubber.

What are the benefits of air flow measurement for industrial applications?

Industrial flow meter mounted on a metal pipe for measuring and controlling air flow

Air flow measurement is a critical process in industrial applications that involves measuring air flow to optimize various processes.

Accurate measurement of air flow can offer many benefits to industries:

Industrial processes: Accurate flow measurement can help optimize the efficiency of industrial air compressors and enable accurate allocation of usage across different departments. This can lead to energy savings, improved production efficiency, and reduced costs.
Food industry: Ultrasonic flow meters can be used to measure the mass flow rate of air relative to STP conditions, which can aid in the spray-drying of milk powder and other products. This can help improve product quality, reduce waste, and increase efficiency.
Pharmaceutical industry: Ultrasonic flow meters can handle large-diameter compressed air lines and measure very low flow rates, which can be used to spray dry antibiotics. This results in improved product quality and efficiency.
Paint and Coatings Industry: The air flow meter can be used to measure air flow, which is used to spray dry paint pigments. This can lead to improved product quality, reduced waste, and increased efficiency.
Pulp and Paper Industry : Air flow measurement can be used to optimize the drying process in paper production. This can help improve product quality and reduce waste.
Chemical industry: Air flow measurement can be used to optimize the mixing process in chemical production. This can improve product quality and increase process efficiency.
HVAC Industry: Air flow measurement can be used to optimize the performance of HVAC systems. This can lead to improved energy efficiency, better indoor air quality, and lower costs.

Industrial technician using a tablet in a factory to monitor and control equipment

Optimize your airflow with precision using Fuji Electric air flow meters!

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Air flow metering

Orifice plate flowmeter - Flow measurement with primary element

Multi-hole orifice plate flowmeter - Flow measurement with primary element

Venturi tube flow meter - Flow measurement with primary element

Ultrasonic flow meter for air - FWD-A

Ultrasonic flow meter for nitrogen gas battery powered - FWD-N

Pitot tubes - Flow measurement with primay element