Instrumentation and gaz analysis for incineration

Waste-to-energy industries are incineration installations whose gas emissions are limited by strict regulations. To optimize the energy efficiency, protect the environment and ensure the safety of the technical process, the use of reliable and accurate measuring instrument and gas analysers is essential.

industry incineration

Instrumentation and gas analysis for incineration

Fuji Electric measuring instruments support professionals in the waste-to-energy industry during each phase of their manufacturing process in order to:

  • Lower the production costs
  • Increase yields
  • Extend the service life of installations
  • Reducing air pollution


Incineration plant

Incineration plant

Control room and utilities

Control room and utilities

The function of the central control room is to control and monitor the waste incineration plants. One of its key tasks is to optimize combustion based on the output values of each unit.

The combustion control system adjusts the amount of fuel and air required. This ensures complete combustion and avoids the production of toxic gases such as dioxin. In addition, it regulates the speed of the moving grates so that waste moves forward and burns slowly.

On the other hand, the automatic combustion control system, also known as DCS (Distributed Control System), controls all utilities. These include wastewater treatment plants, water supply facilities, substation equipment and waste loading facilities.


An incinerator is a furnace in which waste is burned.
Waste transported to a hearth incinerator is burned until it turns to ash.
A fixed hearth incinerator consists of a drying hearth, a combustion hearth and an afterburner hearth.

  1. The waste is first transported to a drying chamber to be dried with hot air at over 200 ° C and ignite.
  2. Then, the waste is conveyed to a combustion device, the delivery speed of which is controlled to keep the combustion position constant.
  3. Finally, in a post-combustion furnace, the waste is burned at a temperature between 850 ° C and 950 ° C in order to prevent the formation of dioxin.



Stack and utilities

Cooling tower

A cooling tower is the equipment that lowers the temperature of the flue gases to 150 °C by spraying water into the flue gases. The temperature of the flue gases during the waste incineration process is above 800 °C. It is then cooled below 250 °C as the gas passes through boilers and pipes.

The reason for lowering the temperature of the flue gases is to prevent the resynthesis of dioxin in this temperature zone. Dioxins are generated from frying ash and Cl.

Cooling tower

Bag filter (+ dechlorination equipment)

A baghouse filter, also called a baghouse dust collector, contains many fabric filters. The number of filters varies from 10 to several hundred depending on the scale of the installations. A bag filter is capable of filtering particles of about 0.2 µm. When the filtered gas contains dust, slaked lime is added at the same time. Then the slaked lime absorbs chlorine and harmful ash. Passing through all the filters, the gas is cleaned before being emitted through the chimney. As the surface of the filters becomes dusty, it is necessary to remove the dust regularly.

Bag filter - dechlorination equipment

Denitrification equipment with selective non-catalytic reduction (SNCR)

NOX in exhaust gases produces a harmful substance called a photochemical oxidizer in response to ultraviolet light radiation. If the photochemical oxidizer stays in the air and turns into smog, it is called photochemical smog. NOx diffused in the air binds with H2O or 02 to form HN03. This causes acid rain which pollutes rivers and soils. In denitrification equipment, NH3 is added to the flue gases so that the NOx is reduced to N and H20. The catalytic unit has a honeycomb type catalyst which helps NOx and NH3 to bind together. To save energy and reduce costs, it is important to measure the concentration of NH3 and control the amount of NH3 used.

Denitrification equipment with selective non-catalytic reduction sncr

Maximize efficiency and protect the environment by measuring and analyzing your incineration processes!