Energy optimisation of industrial processes

Measuring and analysing consumption to boost savings

Energy performance indicators are drawn up using your data. Providing an accurate gauge of the working condition of your equipment, energy performance indicators allow you to accurately and continuously monitor your consumption, to detect any possible deviances or malfunctions, to anticipate failures, and to optimise maintenance operations.

Fuji Electric provides you with its expertise :

optimisation of energy use, upgrading of production installations, redirection of ressources to product manufacturing, optimisation of energy supply networks.

Optimisation of utilities : Steam

Main industries involved : agri food - chemical - petrochemical - energy
Applications : saturated steam -overheated steam - steam condensate
Sources of savings : reduction of leaks - improved purging - isolation of out of service networks - maintenance of purge system
Data exploitation : calculating energy with standardized measurements - establishing relevant performance indicators - monitoring equipment performance
Types of measurements : mass flow rate - volumetric flow rate - pressure - temperature - gas analysis

Thermal energy calculator - Combustion controller - Power energy counter - Electromagnetic flowmeter - Gas analyzer - Primary elements for flow measurement - Pitot tube - Pressure transmitter - Speed inverter - Temperature sensor - VCone flowmeter

Optimisation of utilities : Fuel

Main industries involved : chemical - pharmaceutical - agri food - engineering - automotive - raw materials - environment - energy
Applications : natural Gas - domestic fuel oil - heavy fuel oil
Sources of savings : combustion optimization - efficiency calculation - consumption monitoring
Data exploitation : measuring fuel consumption - monitoring waste compliance - optimising combustion
Types of measurements : fuel oil and hydrocarbon - gas flow rate - pressure - temperature - combustion control - analysis

Combustion controller - Combustion gas analyzer - Dust analyser - Flue gas humidity measurement - Turbine gas meter - Temperature controller

Optimisation of utilities : Electric power

Main industries involved : agri food - chemical - petrochemical - energy
Applications : Measuring of active and reactive energy, of active, reactive and apparent power, of power factor and of current, voltage, frequency, etc.
Sources of savings : improvement of network settings - load distribution - optimization of sources of consumption - modernisation of equipment, motors, inverters, etc.
Data exploitation : measuring electrical consumption - analysing and distributing consumption - monitoring performance indicators
Types of measurements : electric metering centre -subdivision meter - transactional electricity metering

Energy monitoring and optimisation software - Power energy counter - Speed inverter - Wireless temperature HUB

Optimisation of utilities : Refrigeration

Main industries involved : pharmaceutical - chemical - agri food - energy
Applications : refrigerants - heat transfer fluids
Sources of savings : monitoring of thermal exchanges - monitoring of clogging - optimization of maintenance operations - monitoring of COP (Performance Coefficient)
Data exploitation : measuring of electrical consumption - monitoring of COP - performance optimization
Types of measurements : flow rate - pressure - temperature - electrical metering

Power energy counter - Electromagnetic flowmeter - Energy monitoring and optimisation software - Differential pressure transmitter - Pressure transmitter - Speed inverter - Temperature controller - Temperature sensor

Optimisation of utilities : Air

Main industries involved : glasswork - smelting plants - plastic - automotive - chemical - agri food - engineering industries
Applications : measuring of the volume and mass flow of air flows
Sources of savings : monitoring of leaks -optimisation of air network maintenance (monitoring of level of clogging of the filters) - maintenance of the lowest possible pressure level -monitoring
Data exploitation : measurement of standardized flow rates - measurement of electrical consumption - monitoring of network pressure - monitoring of compressor efficiency
Types of measurements : flow rate - pressure - temperature - electrical power

Energy monitoring and optimisation software - Pressure transmitter - Power energy counter - Speed inverter - Ultrasonic flowmeter for air