The use of temperature control systems enables industries to control the temperature in a furnace, reactor, oven, boiler or any other manufacturing process or industrial machine.
Temperature is a key factor in any manufacturing process. Its control contributes to the improvement of industrial processes and product quality. It also helps to achieve significant cost savings. Temperature control is also important for safety and environmental reasons.
This article highlights all the advantages that companies can enjoy by using temperature monitoring systems.
In various industries, monitoring temperature is essential to maintain product quality and reduce defects and associated costs.
Temperatures that are too high or too low can affect the chemical composition of products, altering their textures or appearance. Regular monitoring and adjustments are necessary to ensure that production remains within the required temperature range.
For example, the metal industryconstantly juggling very high and very low temperatures to produce a metal part of a particular shape with a certain strength. A temperature defect can cause the material to react in an unexpected way. As a consequence, it becomes unusable because it does no longer meet the required strength criteria.
In the automotive industry, car manufacturers need to meet very high standards for material quality and impact resistance. Temperature controllers guarantee the quality of automotive materials tested in laboratories. They can be connected to a human-machine interface to record temperature and ensure traceability of final products.
It is essential to minimise production waste, which is a real loss of profit for any company. Keeping a close watch on temperatures at all stages - raw material storage, production and logistics - can prevent costly mistakes.
As temperature is a potential error factor in the production process, it is essential to pay special attention to it in order to ensure an optimal quality level of the final product.
Whether in the chemical, incineration or pulp and paper industry, temperature plays a crucial role that should not be overlooked.
When reactions occur at widely varying temperatures, this can lead to material damage and even dangerous situations. Indeed, the lack of proper temperature control has been linked to numerous catastrophic incidents.
In the chemical industry, for example, poor temperature management can set off a chain reaction offires, explosions and the spread of toxic gases.
These disasters affect the health and safety of employees and the surrounding population. The company's reputation is also affected by such events.
To avoid this type of incident, it is essential for all industries to constantly monitor and regulate the temperature of their facilities.
To this end, companies can equip themselves with temperature monitoring systems that will allow to set and control the temperature in real time. Fuji Electric's new generation digital temperature controller PXF series, thanks to their self-adjusting PID function, allow an automatic temperature management in order to cool or heat the production process and avoid losses or errors.
To avoid accidents, extend the life of equipment and improve overall productivity, it is necessary for companies to have reliable and accurate temperature control instruments.
Maintaining a constant temperature keeps the machines running more efficiently and longer.
Investing in an accurate and comprehensive industrial temperature controller, such as Multi-loop controllers - PUM series, improves the operation of machines and enhances their performance.
These modular controllers can be connected to a human-machine interface to make the machine more user-friendly and efficient to operate.
On bakery ovens, for example, temperature controllers improve efficiency and optimise bread production by increasing the time the oven is operational.
Therefore, temperature monitoring systems improve performance in the entire industrial environment.
By avoiding production waste, lowering maintenance costs and reducing energy costs, temperature controllers allow companies to reduce costs.
Most manufacturing processes are temperature sensitive. This means that the overall quality of the finished product is strongly influenced by temperature fluctuations during production.
In order to avoid costly errors many companies invest in PID temperature controllers. The use of a PID temperature controller allows fully automated temperature stability. This means that the probability of scrap due to a temperature error in the production process is low. This avoids the need to buy additional raw materials, change the production schedule, recall batches or interrupt production lines.
In an industrial manufacturing process, machines are put through their paces.
Too high or too low a temperature can damage industrial equipment. This wear and tear can accelerate and worsen if temperature variations are sudden and recurrent. Temperatures that are too high or too low can lead to faster wear and tear on equipment, and even to breakdowns.
By preventing wear and tear on industrial equipment due to severe thermal shocks, Fuji Electric temperature controllers also limit maintenance costs.
Companies are looking to cut costs and improve profitability. The use of durable, reliable temperature control equipment is an effective way of achieving this. This not only avoids high maintenance costs, but also extends the service life of production machinery.
When it comes to reducing energy costs, temperature control is an issue that must be addressed.
In a factory, temperature has to be regulated at various levels: ambient temperature of the premises, temperature of the manufacturing process and temperature of the equipment. In the absence of an automatic temperature controller , these are managed manually. This manual management results in irregular energy consumption, which has a direct impact on the company's energy bill.
Temperature controllers are used to control fans, pumps or control valves using variable speed drives, which adjust their operation according to need to avoid excessive energy consumption.
For oven heating systems, for instance, the use of a thyristor power controller in combination with a powerful heating resistor controller can reduce your energy consumption on your machines.
Carrying out an energy audit allows you to identify energy saving opportunities and install regulation systems on the most energy consuming applications.
Equipping its plant and machinery with temperature monitoring systems will save money in the long term.
